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Once again this year at the 2015 edition of the World Finals and Florida Powerboat Club Poker Run the Powerboat Nation Twin Step 38′ Cigarette Top-Gun with our bevy of beautiful models showered the crowd dockside with the latest in Powerboat Nation swag.

To break it down in simple terms we’ve got the baddest all stainless steel t-shirt cannon plumbed with 3000 psi of Nitrogen and our models load and reload this monster so we can once again share the excitement of our brand while giving back to those the come out and support the powerboating lifestyle.

The crowd beckoned on our top marksmen & women as we cruised out of the harbor and down to the docks during the interval of Friday’s races and peppered the pier with a barrage from our broadside. The crowd beckoned us on and we made several passes firing off the t-shirt cannon into the onlookers. We were forced to retire as our window was closing and the races were about to start back up, so we took one last pass and hauled out of there just in time.

So for those of you that didn’t make it here’s some pics to show just one more things that makes us who we are. Don’t forget to check out the photos thread in the forum for all the pics!

Also Check out Marc Jacob’s Video of him catching a flying shirt while filming it!

Warm weather, flat water, and clear skies made for a perfect 2015 Florida Powerboat Clubs Key West Poker Run. This year we started from the Haulover Marina in North Miami, Florida. After pulling aside the FPC Head Honcho, Stu Jones, and getting the day’s agenda we grabbed our cameras and gear and made sure everything was running smoothly, the last of our crew boarded quickly and we were off. With nothing but anticipation for the day’s coming events we made our way out of the marina with the other boaters getting ready to run the length to Key West. We headed over to the staging area, taking in the spectacular sights of monstrous cats and sleek v-bottoms lining up to slide through the glassy water.

A mile or two out, we gathered as a group at the edge of the harbor in order to make the run a collective showing as we snapped picture after picture and ran constant video, capturing the elite boats in their natural state. You could feel the excitement in the air as crews prepared to let loose and push the throttle forward and leave everything behind in a churning, frothy cauldron of sea. Passing under the last bridge the roar of the engines was enough to send tingles down even the oldest boater’s back like he were a kid at his first poker run. Leading the pack, Stu Jones and the Cigarette 39 GTS in which he rode made their way into the calm waters offshore, as we shot ahead quickly in order to hopefully establish a vantage point from which we could film all of the boats flying past.

What happened next was nothing short of life changing. Boat after boat, left and right, opened their throttles wide, getting up on plane and then surging forward like races horses out of the gate! Cigarettes, Skaters, Sunsations, and every craft imaginable shot past at high speed leaving only the noise of its engines and wake to prove its existence. It was all over in less than 5 minutes as every boat was skimming towards Gilbert’s Resort in Key Largo for the traditional mid trip lunch. We quickly packed away our gear, pointed the bow towards Key Largo, and began our own trip to lunch.

It was clear that the 2015 Annual Key West Poker Run shaped up to be the one of the best runs yet. We hope to see everyone again next year and eagerly await to see the new faces that it brings. Now, hit play and let’s hit the water!

In 1989, I went to work for Gentry Transatlantic via my pal, John Connor. John was best known for being Betty Cook’s two time World Champion (Real UIM champion) throttleman. He was much more than that. He throttled Tom to several world titles in the Superboat (read: conspicuous consumption) class, and was project manager on the “Gentry Eagle” a 110’ long, 80MPH monster that carried 18,000 gallons of fuel for its 11,000 HP of hungry engines. The “Eagle” was designed by Peter Birkett (Peter, you will be glad to see that you got your other ‘t’ back) and was to break the Miami/Nassau/Miami speed record, along with Miami-New York and the Transatlantic all-time records. My single best JC memory comes not from the ocean, where he ranks as one of the best ever, but from beach.

In the early 80’s, our local club, OPBRA, conducted a race for inflatable boats to race from Key Biscayne to Fort Lauderdale and back. John entered a 14’ blow-up boat which he had rigged at Mercury Marine’s Lake X. He had raised the top speed to 50mph from 35, but confided in me that there was a Scandinavian factory team there with a slightly faster boat. I wandered over and talked to the Adonis looking Swedish chaps, ostensibly to get information for a big bet, and they told me that they were faster in the rough and the smooth water. We were drinking (and watching) Heinies on the beach, when John came over and said “Here’s my plan. The end of the race is that picnic table over there,” pointing at the officials’ table, about 30 yards from the beach. The intention of the race committee was to have the boats beach, and mosey up to the table. “I am going to cut out a few steps.” Sure enough, at the end of the race, the blonde guys were pulling their boat up on the sand, when John flashed by at 50, and came up the corridor that my fellow Heinie watcher/drinkers had cleared from the beach to the table. The blondes were awestruck. John and his co-pilot, Jim Meyers, won overall, and looked like they had just won a bare-knuckle fight. You could just see what an intense SOB Connor was.

After Gentry’s successful Transatlantic record, the Aga Khan built a 236’ 75,000 HP behemoth, “Destriero” and broke Gentry’s record by a few hours. Tom did not like that. He commissioned Connor to convert the “Eagle” into the world’s fastest yacht, and to design, from scratch, a boat that could set an historic record, crossing the ocean at 100 MPH.

I had been developing new products for Teleflex, Inc. for a couple of years, and constantly got shot down by the sales prevention department (legal). When John offered me a spot, I jumped in with both size 13’s. I had been the original project engineer on Sir Richard Branson’s first Transatlantic racer, “Virgin Challenger”. Never mind that it sank 116 miles from the finish, while beating the old record held by the SS “United States” for the previous 45 years. For the first year or so, we chopped up the poor old “Eagle”, and ‘yachted it out’. We cut out 8,000 gallons of fuel capacity, leaving only 10,000 gallons for cruising. It really came out nice! The speed dropped from 80 MPH to 73 MPH, length went up from 110’ to 113’. The world’s fastest megayacht.

Some of the unique features included a large ballast tank forward to counter the fact that the ship was balanced waaaay aft for top performance. Upon entering port, it was possible to pump enough water forward to bring the beds, tables, wine glasses, etc. perfectly level. We fared the running lights into the hardtop, and the radars into a mast. The cockpit was spiffed up with black leather on the seven Recaro seats, and a ‘Star Wars’ door that went ‘pssshht’ and opened and closed automatically when one stepped in front of it. Mechanically, we built the air supply for the twin 3600 HP MTU Diesels and the 4500 HP Lycoming turbine into the ‘eyebrow’ area of the flybridge over the windshield. We designed our own hooked vane separators and demisters and had them made. The ultimate air volume test was to be able to open the engine room door at WFO, and the ultimate water test was to bury the bow all the way to the wing doors in the Aegean Sea, and not get a drop of water in the engine room.

That job finished, we started in earnest on the new boat. We invited everyone who thought they had an appropriate design for the hyperspeed ocean crosser to give us a design (No cocktail napkins), and we would thoroughly test it in our new ‘free-tow’ model basin in the New River cutoff area. As you might imagine, we had some real doozies. All in all, we tested close to a hundred designs and variations. We built a 19’ lightweight catamaran towboat, designed by Dieter Schulze, fully instrumented, with a boom out to port, and powered by a 200 HP Merc for testing at 200 MPH scale speeds. We had an electronic load cell to measure drag, angle measuring gear, Magnahelic pressure gauges, an AC generator to power the blowers which levitated the model, and some secret stuff. We even built an enclosure for a video camera to give us tunnel view. For control, Harry Schoell built us a scale model of the Gentry Eagle, which had just been officially test by the US Navy. We “blind tested’ our model, and compared our results to theirs. We were right on. This gave us the confidence to go waaaay out from there.

Here-she-comes

One of the submitters was Chris McKesson, who had been an official of the Advanced Ship Design section of the Defense Dept. Logically, his design was the most efficient of all the models that we tested. The winner was 185 feet long, 50 feet wide, twenty-four feet high, hard sided, high deadrise, air supported, 38,000 horsepower, million pound, 100 knot MONSTER. Along the way, we picked up seven 8,000 HP Allison turboshaft engines. Four of them were from the US Marines’ “Osprey” program, and the other three were from the HLH heavy lift helicopter program. We intended to have four of them turning surface drive propellers, and one powering a 5,000 horsepower air blower (donated by the US Navy from the SES 100 program) lifting the ship. Good news and bad news. Good: The engines were nitrogen encapsulated and ready to go. We bought them for a song. Bad: Both projects were still classified, and we had no access to controls, wiring harnesses or diagrams. Each engine had two “Cannon” plugs, with about 100 wires each.

ENTER, EJ POTTER

Connor came to my ‘Skunk Works’ office one morning and said “I think I have found a guy who can solve our turbine problems. He is a little wacky, but brilliant. I want you to work with him and evaluate him. If you think he can do it, we will keep him. If not, we will keep looking”. The next day, EJ (not E.J.) Potter showed up in an old truck full of junk. “Let me see one of those whistlers”. I took him over to the storage area and we removed the top half of one of the nitrogen purged Allison storage containers. The engines were about ten feet long, and three feet in diameter. EJ looked at the wiring terminus and said “Piece of cake! We’ll just clip off a couple hundred wires and run it manually”. “Huh?” We went to lunch and listened to his plan. Plan 1. Build a dynamometer to run all the engines. The dyno will consist of a frame twenty feet long, with the Allison on one end, and the compressor section of a Pratt and Whitney turboshaft engine from the “Super Guppy” rocket stage hauler on the other. (Sounds easy. What could possibly go wrong?”) He laid out his plan for the control system, and considering that I had won a few ‘wacky’ awards myself, it seemed at least possible.

One of the controls was to be an overspeed shutdown. Overspeed burst on that engine was 11,750 RPMs. EJ’s plan was to make a disc of 1” thick steel, 12” in diameter that would turn with the output shaft of the jet engine. Bolted on the disc would be a pair of one quarter inch diameter spring steel rods which would magically straighten out at 11,500 RPMs, and sever the fuel control cable, just above. EJ brought in a strobe light and a very powerful DC motor to spin the disc at 410 MPH! It took us 16 days to make it work, but, by God we did it. I had visualized the shaft breaking, and the fifty-some pound disc making about 600 trips around and through my little lab.

“How are we going to read the torque?” “Easy. We will make the “push side” of the Guppy compressor mounts air cylinders with air fittings on the bottom. We will pressure them with 100 PSI air, and measure the travel. That will tell us the torque”. “Huh?” We made some aluminum cups with air fittings on the bottom and mounts on top. We sat EJ’s truck on them, and it went just like he said. As I got know and love EJ, I discovered that he was the original V8 Chevy motorcycle dragger, who was known the world over as “The Michigan Madman”. He did quarter mile runs in a dozen countries with his bike. He would put the bike on the rear stand, wind it up to 7,000 RPMs, and push it off the stand and hold it wide open. He would go a quarter mile in 8 or 9 seconds, while burning the tire all the way. Broke his back, neck, and an arm or two. Didn’t seem to bother him. “Only time it bit me in the ass was when the engine would lose power, and get traction. Blow over backwards every time” he said, nonchalantly. He also held the record for electric powered dragsters. He took an Allison 1710 P51 V12 engine, fastened to a jet starter/generator, and a couple of ¼ mile long copper strips. He went 124 MPH in the quarter. You could see that he wasn’t easily cowed by a project.

John Connor didn’t share our enthusiasm. “OK. I will go along with you two if you can show me an engine running in a month or so. No load. Just running and throttling at a low level.” “Alrighty, then! Here we go!” We built the dyno bed, and mounted the first engine. We clipped off every wire on the engine. EJ designed and mounted a pneumatic throttle control utilizing internal engine pressure to open the fuel valve. “Christ, Brownie, it ain’t much more than a self-powered blowtorch.” I built a sequential starting system, using three giant 12 volt batteries. They were wired to join the series one at a time, going from 12 to 24 to 36 volts to bring the engine to about 24% speed to start. We put all the that we needed to touch on the starboard side of the engine. “If it seizes up at full RPM, it will flip the dyno and all about two and one half times to the left, and we don’t wanna be there.”

On a sunny day, in October 1994, EJ and I did our thing. With the rig on a trailer, we towed it to the end of the lot. The whole crew from the area watched as EJ called “Battery one! 10 percent! Battery two, 15 percent! Battery three, 20 percent! Twenty-two percent! Twenty-four percent! Fuel on. Ignition on. WHOOOOSH! Batteries off. She’s running! With a tiny knob, he could run the speed up and down like he was tuning a radio. He ran it up to 65% and vaporized a small tree. God, this is fun!

Two weeks later, on the worst day of my life, Tom Gentry flipped his world record holding catamaran in the Key West World Championship, ultimately dying of his injuries. The family told us to close the doors and go home. Damn!

This year’s Key West Offshore World Championship was a huge success! With friday’s races as exciting as ever, the stage was set for a perfect weekend in the perfect ultimate race venue anywhere. As droves of boaters and boat enthusiasts poured into Key West to see the races, they were outnumbered by multiple of about 4 from the massive group of members of the Florida Powerboat Club’s Key West Poker Run that left in packs from Miami’s harbors and made there way down to the keys in true powerboat style. Perfect weather and an atmosphere of fun made this the weekend you didn’t want to miss.

Wednesday’s race day announced the start of the true nature of the gathering at Key West this year with boats flying across the water in their attempts to claim the best spots in preparation for the following days of racing leading up to the championships. Bob Bull and Randy Scism led the Superboat Unlimited class that day as they maintained their lead in the 52 CMS 3 throughout most of the race. The defending champion Miss Geico didn’t make it to the finish after a mechanical breakdown midway through the 43 mile contest caused them to unwillingly step aside leaving the world title up for grabs. Obtaining a massive lead in points both Wednesday and Friday allowed Bull and Scism to claim the highly touted Superboat Unlimited class title with a second place finish on Sunday. Anticipating the changing weather and water conditions allowed them to make the appropriate changes to the boat, giving them the edge they wanted. According to Scism they knew that they had enough points going into Sunday’s Races that if they got second place they would clinch the title. And clinch the title they did.

With roaring crowds and a flotilla of onlooking boats and yachts anchored just offshore, the Key West Superboat Unlimited World Championship was the highlight of the week and ended this one of a kind experience in true powerboat fashion. We are already drooling with anticipation to see what happens next year.

The final race day was higlighted by the Powerboat Nation crew finally relaxing for a short wile watching the races from the Ocean Key House Presidential Suite. In Key West its always all good…..

Click here to Check out all our Race Photos!

As the 3D printing industry continues to advance at an exponential rate, the applications and their ​​advancements are becoming clearer and clearer. We’ve all seen the relatively small 3D printers churning out plastic parts for a variety of uses but what most people don’t know is how rapidly the industrial 3D printing sector is growing and how advanced it has truly become.

​Hardin Marine points out that they were an early adopter of the technology and that today their ability to bring new products to market are at speeds never imagined.​ They referenced this concept after seeing an entire aluminum C​obra car body solely printed by a 3D printer. The options are now limitless. Jeff Stull, Chief designer for Hardin Marine, has pointed out that this technology has them preparing to unveil an entire new exhaust product line for 2016.

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A lattice of 3D printed Aluminum

3D printing when it comes to metals such as aluminum becomes a process of layered welding. Removing the needs for extensive machining and tooling allows parts to be constructed with extreme detail but without the cost, man hours, and allows for identical reproductions on a massive scale. Consequently, the reduced time, materials, and labor have a positive affect in reducing the carbon footprint and will only continue to reduce this as more units are put into production. Successive layering also removes the needs for multiple parts and components resulting in stronger and lighter final products.

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Applying Material to a Job

Currently there are 3 viable means by which 3D printers create applicable products. After going through the CAD program the design is then created using one of three methods, or sometimes even a combination. The first is Electron Beam Additive Manufacturing. This process involves metal powders being sintered layer by layer using a an electronic beam as the heat source. The second method is Binder Jetting, where an ink head deposits glue layer by layer in a powder mold to form a single solid product. The final process is Directed Energy Deposition where processes enable the creation of parts by melting material as it is being deposited. All three of these methods are the predominant means by which metal products are “printed” these days. Saving time, costs, and hassle is a deal breaker.

It’s easy to see that when implemented correctly these processes can have a major impact on the ​marine ​manufacturing industry and in turn the boating industry where strong and lightweight parts are key. Imagine the ability to quickly design and print any part from engine blocks, to propellers, to manifolds, and beyond. The possibilities are endless and we eagerly look froward to see what comes next!

Check out the video below showing the process of 3D Printing a Cobra!

3D Printed Shelby Cobra from Cincinnati Incorporated on Vimeo.